Autonomous gas supply of asphalt concrete plant (ABZ)

The specificity of the autonomous gas supply of ABZ is such that it is always a large complex of various measures necessary for the truly effective operation of the gasification system. In this article, we share information that will help you understand whether you need to consider autonomous gasification and what to consider when preparing for it.

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Автономне газопостачання асфальтобетонного завода (АБЗ)

Специфіка автономного газопостачання АБЗ є такою, що це завжди великий комплекс різних заходів, необхідних для дійсно ефективної роботи системи газифікації. У цій статті ми ділимося інформацією, яка допоможе зрозуміти, чи необхідно вам розглянути можливість автономної газифікації та що потрібно враховувати під час підготовки до неї.

How autonomous gas supply works

In addition to the need to install an autonomous gas supply, the asphalt plant goes through difficulties with conventional methods of energy generation. In particular, the installation of an autonomous gas holder solves the problem of remoteness of the enterprise from the main gasification systems. Autonomy gives an advantage: you no longer depend on existing networks and can plan your production in any location.

A gas holder in an asphalt plant also often becomes a solution to the problem of high production and maintenance costs. According to various sources and when working with different suppliers, the cost of energy consumed can be reduced by 2-2.5 times by installing any gas system, in particular an autonomous gas supply system, relative to other types: electricity, diesel fuel, etc.

It is important to note the ease of installation, installation and operation of autonomous gas supply systems for asphalt plants. Due to the absence of pressure drops in the network, which often occur during the use of a centralized gas supply system, the service life is significantly increased. Another effect is the overall simplicity and clarity of operation, which gives significant control over fuel consumption, as well as additional safety and confidence in the correct operation of the equipment.

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Help of professionals:

BoviarGaz is a team of professionals with many years of experience in gasification of enterprises offering turnkey installation of autonomous gas supply systems. This means that the client orders the service of a full range of works - from design to installation and maintenance of the system. This approach allows the responsibility for design and installation to be assigned to one company in order to avoid possible problems in the future.

The company has experience in installing gas equipment at industrial facilities, agricultural enterprises and private sectors. Our engineers develop gas cylinder designs that meet the requirements of technical documentation and are cost-effective for customers.

We do not have a separate sales department, since practical engineers with higher specialized education provide advice to potential customers and control the performance of work after the conclusion of the contract. This allows customers to get quality advice and answers to all questions about gasification of the enterprise.

We work closely with leading gas equipment manufacturers and use the latest advances in autonomous gasification. Thus, the customer receives a high-quality and reliable gas supply system of the enterprise.

Stages of autonomous gas supply

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Preparation of technical assignment

Analyze required system performance

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Selection of equipment

Selection of tank and components

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Definition of placement

Check of standard locations from the tank and gas pipeline to the facilities at the site

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Land works

Excavation of pit and trenches

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Installation of components

Key and regulatory valves, condenstate collector

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Installation of backup tank

Binding, fastening to concrete base

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Concrete works

Slab Fill - Tank Bases

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Gathering the gas pipeline

Installation of electric welding fasteners

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Commissioning

Monitoring of connection and pressure in the system

Reasons for the spread of autonomous gas supply at enterprises

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● High costs for connection to the main gas networks.
● Lack of necessary capacity.
● Distance from the main networks (agricultural enterprises, warehouse complexes, farms, "harmful" production).
● Insufficient efficiency of thermal centralized capacities.
● Desire and need for autonomous operation with clear and transparent acquisition and operation costs.
● As a solution to industry problems within the technological process.
● To increase the required capacity.
● In order to reduce costs when heating more expensive sources.
● In order to reserve an existing heating source.
● According to environmental standards, if necessary, the transition from diesel heating.

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Any questions?

  • What gas is used in autonomous gasification systems?

    Autonomous gasification systems use liquefied petroleum gas, a mixture of propane and butane, the same as in gas cylinders and gas cylinder equipment systems for cars.

  • What is the economic efficiency of using liquefied petroleum gas in relation to other fuels?

    The cost of one unit of heat obtained by burning LPG is 2 times lower than when using electricity or diesel fuel (liquid). Propane-butane during burning releases a minimum of harmful impurities into the atmosphere, which allows not only to take care of nature, but also to save on paying taxes on the environment. Liquefied petroleum gas prolongs the life of equipment due to the reduced content of sulfur compounds. So, in modern autonomous gas supply systems operating on LPG, the service life stretches for more than a quarter of a century.

  • What is autonomous gasification?

    An autonomous gas supply system or autonomous gasification is its own independent uninterrupted gas supply system that is not connected to main networks. The essence of the process of installing this system is the installation of a special underground tank - a gas holder, which is filled with liquefied gas. The volume of the tank can be selected from the standard line of the manufacturer from 4600 to 20,000 liters, which allows you to refuel with a convenient period from 1 time per year. Depending on the area of the object, the volume of the required gas holder is calculated, for example, for a private house of 100 square meters, a tank of 4600 liters will be needed.

  • Why are the tanks in which LPG is stored located underground?

    To ensure stable operation of the heating system without the use of evaporation equipment, it is necessary to maintain the specified level of evaporation of liquefied gas inside the gas holder. At subzero temperatures, the evaporation of the propane-butane mixture is practically stopped. This problem is solved by placing part of the tank below the level of soil freezing.

  • Is autonomous gasification safe?

    Autonomous gas supply systems fully comply with the adopted national standards in the field of operation of liquefied gas equipment. The rules for using heating systems running on liquefied gas are similar to those existing for main gas.

  • How is LPG deciphered?

    LPG is an abbreviated name for a group of liquefied hydrocarbon gases. LPG includes propane and butane. SPBT is a technical propane-butane mixture - the main type of liquefied gas used for the operation of heating systems and other burners.

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