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Монтаж газового обладнання
Газорегуляторна установка – це сукупність одиниць технічного устаткування і пристроїв, призначених для зниження тиску газу, що надходить, до певного рівня при збереженні постійного тиску на виході.
Installation of gas equipment
A gas pressure regulating unit is a system consisting of technical equipment and devices designed to reduce the pressure of the incoming gas to a specified level while maintaining a constant outlet pressure.
Монтаж газового обладнання
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Any autonomous gas supply system must necessarily include a gas pressure regulator (reducer, stabilizer). This device ensures the safe operation of the system while also guaranteeing the uninterrupted and stable operation of the gasification equipment. Therefore, to create the necessary conditions for autonomous gas supply, it is necessary to purchase and install special equipment, specifically a gas pressure regulator unit.
There are specific regulations that establish the proper placement and use of gas appliances:
Gas pressure regulating units may be installed indoors or in a metal cabinet; however, the cabinet doors must be replaced with a mesh screen to ensure full access to all components of the gas pressure regulating unit (pressure regulators, shut-off valves, gas filters, drain and shut-off valves, control and measuring instruments, etc.).
Gas regulation units must be located in areas accessible to all personnel, free of unauthorized persons, and equipped with both natural and artificial lighting. A minimum of one meter must separate the main access route to the gas regulation unit from fences and any protruding structural elements.
If a gas pressure regulator is installed at a height of more than 1.5 meters, it must be accessible from both sides via separate staircases with handrails at least 1.2 meters high.
The equipment in the gas regulation unit must be protected against the risk of mechanical damage.
The room where the gas regulation station will be installed must be equipped with gas detection equipment.
To comply with the requirements of DBN V.2.5-67, the room in question must be equipped with adequate ventilation.
In addition to the specifications of the gas pressure regulating station, the distance to the gas-using equipment is an important factor. Gas regulation stations (GRS) in boiler rooms, industrial facilities, and municipal utilities are often located in the same room as the gas-using equipment. It is important that the GRS be located as close as possible to the point where the gas pipeline enters the building, if possible. When operating at higher pressures, the GRP must be located in separate buildings or shelters, with a solid fireproof wall separating it from the boiler rooms.
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SELECTION AND SUPPLY OF A WIDE RANGE OF PRESSURE REGULATORS
An uninterrupted gas supply to consumers (autonomous gas supply) and the operation of gas-consuming equipment (burners, boilers, furnaces, etc.) in both commercial and residential facilities are often essential for the reliable operation of pressure regulators. This is because autonomous gas supply eliminates the need for third-party intervention. Liquefied gas is also a suitable working medium for regulators.
Gas pressure regulators operate based on the principle of creating hydraulic resistance to the incoming gas flow by adjusting the opening and closing of the regulator’s working element. This allows the regulator to maintain the required pressure level.
The required inlet and outlet pressures of the equipment vary depending on the specific application of the device.
Accordingly, the components of a gas pressure regulating unit (GPRU)—namely, pressure regulators—can be classified based on their operating principle:
Direct-acting LPG pressure regulators have a basic design, as their sensing element is directly connected to the actuator, and their operation does not require an external power source.
Indirect-acting pressure regulators for LPG use an external power source to drive the actuator.
Another way to classify these components of a gas regulation station is by control point, with “upstream” and “downstream” pressure regulators divided into two categories accordingly.
Gas pressure regulators perform two main functions: the first is to reduce the gas pressure to the working pressure, and the second is to automatically maintain the pressure at the required level.Багато регуляторів тиску LPG можуть бути оснащені захисними механізмами, наприклад, запобіжним відсічним клапаном, які спрацьовують у відповідь на неконтрольовані коливання тиску і запобігають руйнуванню регулятора разом з рештою обладнання.
Boviargaz specialists can supply single-stage and two-stage LPG (vapor phase) pressure regulators:
The pressure drop from high to low is achieved in a single step using single-stage pressure regulators.
The pressure drop from high to low is achieved in a single step using single-stage pressure regulators.
The two regulators that make up the first and second stages of a two-stage gas pressure regulator are connected to each other. Since these regulators reduce pressure in two stages, they are the most accurate and reliable. The first stage reduces the pressure from high to medium, and the second stage reduces it from medium to low. Both stages of the two-stage gas pressure regulator are fully matched in terms of performance, so no further adjustment is required for either of them. In addition, these regulators are very compact and affordable. When liquid propane-butane tanks and consumers are located in close proximity to one another, they are used in the process of autonomous gas supply.
There are several types of gas pressure regulators, each of which operates according to a unique set of principles, but all of them consist of the following basic components:
The current pressure is measured by a sensor, which then transmits this information to the controller.
The actuator (spring-loaded, pneumatic, hydraulic, or electric) determines the output value required and sends the corresponding signal to the controller.
The control device compares the signals received from the sensor and the setpoint device, calculates the action required to adjust the current value to the desired value, and transmits a control signal.
The actuator receives a command and converts it into a control action;
The control mechanism moves to the position specified by the command.
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